碼垛機械手的設計-氣動機械手【含7張cad圖紙+文檔全套資料】

喜歡就充值下載吧。。資源目錄里展示的文件全都有，，請放心下載，，有疑問咨詢QQ:414951605或者1304139763 ======================== 喜歡就充值下載吧。。資源目錄里展示的文件全都有，，請放心下載，，有疑問咨詢QQ:414951605或者1304139763 ======================== 湖南農業(yè)大學東方科技學院畢業(yè)論文（設計）中期檢查表 學 部：??? 理工學部??? 學生姓名 劉皝 學??? 號 200741914209 年級專業(yè)及班級 2007級機械設計制造及其自動化(2)班 指導教師及職稱 陳文凱??副教授 畢業(yè)論文（設計）題目 碼垛機械手的設計 畢業(yè)論文（設計）工作進度 已完成的主要內容 尚需解決的主要問題 ? ? ? ? ? ? ? ? ? ? ? ? ? 指導教師意見 ? ? ? ? ? ? ???????????? 指導教師簽名：??? ????????????????年?? 月?? 日 檢查（考核）小組意見 ? ? ? ? ? ? 檢查小組組長簽名：?? ??????????????年?? 月?? 日 ? ? ? 湖南農業(yè)大學東方科技學院 畢業(yè)論文（設計）任務書 ? ? ? ? ? ? ? ? 學生姓名 劉皝 學 號 200741914209 年級專業(yè)及班級 2007級機械設計制造及其自動化(2)班 指導教師及職稱 陳文凱???副教授 ? ? ? ? ? ? ? ? ? ? ? ? 20??? 年???? 月???? 日 ? ? ? 填 寫 說 明 ? 一、畢業(yè)論文（設計）任務書是學院根據已經確定的畢業(yè)論文（設計）題目下達給學生的一種教學文件，是學生在指導教師指導下獨立從事畢業(yè)論文（設計）工作的依據。此表由指導教師填寫。 二、此任務書必需針對每一位學生，不能多人共用。 三、選題要恰當，任務要明確，難度要適中，份量要合理，使每個學生在規(guī)定的時限內，經過自己的努力，可以完成任務書規(guī)定的設計研究內容。 四、任務書一經下達，不得隨意更改。 五、各欄填寫基本要求。 （一）畢業(yè)論文（設計）選題來源、選題性質和完成形式： 請在合適的對應選項前的“（? ）”內打“√”，科研課題請注明課題項目和名稱，項目指“國家青年基金”等。 （二）主要內容和要求： 1．工程設計類選題 明確設計具體任務，設計原始條件及主要技術指標；設計方案的形成（比較與論證）；該生的側重點；應完成的工作量，如圖紙、譯文及計算機應用等要求。 2．實驗研究類選題 明確選題的來源，具體任務與目標，國內外相關的研究現狀及其評述；該生的研究重點，研究的實驗內容、實驗原理及實驗方案；計算機應用及工作量要求，如論文、文獻綜述報告、譯文等。 3．文法經管類論文 明確選題的任務、方向、研究范圍和目標；對相關的研究歷史和研究現狀簡要介紹，明確該生的研究重點；要求完成的工作量，如論文、文獻綜述報告、譯文等。 （三）主要參考文獻與外文資料： 在確定了畢業(yè)論文（設計）題目和明確了要求后，指導教師應給學生提供一些相關資料和相關信息，或劃定參考資料的范圍，指導學生收集反映當前研究進展的近1－3年參考資料和文獻。外文資料是指導老師根據選題情況明確學生需要閱讀或翻譯成中文的外文文獻。 （四）畢業(yè)論文（設計）的進度安排： 1．設計類、實驗研究類課題 實習、調研、收集資料、方案制定約占總時間的20%；主體工作，包括設計、計算、繪制圖紙、實驗及結果分析等約占總時間的50%；撰寫初稿、修改、定稿約占總時間的30%。 2．文法經管類論文 實習、調研、資料收集、歸檔整理、形成提綱約占總時間的60%；撰寫論文初稿，修改、定稿約占總時間的40%。 六、各欄填寫完整、字跡清楚。應用黑色簽字筆填寫，也可使用打印稿，但簽名欄必須相應責任人親筆簽名。 畢業(yè)論文（設計）題目 碼垛機械手的設計 選題來源 （? ）結合科研課題?? 課題名稱：??????????????????????? （√）生產實際或社會實際?????????（?）其他??? 選題性質 （?）基礎研究????（√）應用研究???（?）其他 題目完成形式 （?）畢業(yè)論文???（√）畢業(yè)設計????（?）提交作品，并撰寫論文 主要內容和要求 本碼垛機械手采用氣動控制，主要結構主要包括抓取部分、手臂伸縮部分、立柱升降部分、立柱回轉部分、氣動控制部分。 設計參數 1? 抓取缸 1）工作壓力p=0.5MPa???? 2）抓取缸往復運動時間：推出0.8s，縮回1.2s 3）抓取缸行程L=100????? 4）負載工作力150N 5）抓取缸活塞運動方向：垂直上下 2? 手臂伸縮缸 1）工作壓力p=0.5Mpa???? 2）往復運動時間? 推出1s，縮回1s 3）行程L=200??????????? 4）負載工作力230N 5）手臂伸縮缸活塞運動方向：水平往復 3? 立柱升降缸 1）工作壓力p=0.5MPa???? 2）立柱升降缸往復運動時間：推出1.2s，縮回0.8s 3）立柱升降缸行程L=300? 4）負載工作力300N 5）立柱升降缸活塞運動方向 垂直上下 4? 立柱回轉缸 1）負載質量 m=22kg????? 2）擺動時間 t=2s 3）擺動角度 90° 說明：設計工作量應至少完成折合A0號圖紙三張和一份12000字以上的設計計算說明書。 注：此表如不夠填寫，可另加附頁。 主要參考文獻與外文資料 [1]杜來林.液壓與氣動技術[M].北京:北京大學出版社.1996. [2]徐灝.機械設計手冊第5卷[M].北京:機械工業(yè)出版社.1992. [3]吳宗澤.羅勝國.機械設計課程設計手冊[M].北京:高等教育出版社.1999. [4]李允文.工業(yè)機械手設計[M].北京:機械工業(yè)出版社.1996. [5]陸詳生.機械手理論與應用[M].中國鐵道出版社.1985. [6]張建民.工業(yè)機器人[M].北京:北京理工大學出版社，1988. [7]邱宣懷.機械設計[M].北京:高等教育出版社.1997. 工作進度安排 起止日期 主要工作內容 2010.9.15～2010.9.18 選題 2010.9.19～2010.9.21 下達任務書 2010.9.22～2010.9.25 開題 2010.9.26～2011.3.01 設計 2011.03.02～2010.03.05 中期考核 2011.03.05～2011.04.30 完善與總結課題 2011.04.30～2011.05.10 提交正稿與指導教師評閱 2011.05.10～2011.05.28 專業(yè)委員會評閱，答辯與修改定稿 要求完成日期：20??? 年??? 月??? 日??????? 指導教師簽名：??????????????? 審查日期：20??? 年??? 月??? 日??????????? 專業(yè)負責人簽名：????????????? 批準日期：20??? 年??? 月??? 日?????????? ? 接受任務日期：20??? 年??? 月??? 日；????? 學生本人簽名：??????????????? 注：簽名欄必須由相應責任人親筆簽名。 ? Modern Mechanical Engineering, 2011, 1, 47-55 doi:10.4236/mme.2011.12007 Published Online November 2011 (http:/www.SciRP.org/journal/mme) Copyright 2011 SciRes. MME Design and Development of a Competitive Low-Cost Robot Arm with Four Degrees of Freedom Ashraf Elfasakhany1,2, Eduardo Yanez2, Karen Baylon2, Ricardo Salgado2 1Department of Mechanical Engineering, Faculty of Engineering, Taif University, Al-Haweiah, Saudi Arabia 2Tecnolgico de Monterrey, Campus Ciudad Jurez, Ciudad Juarez, Mexico E-mail: Received October 19, 2011; revised November 7, 2011; accepted November 15, 2011 Abstract The main focus of this work was to design, develop and implementation of competitively robot arm with en- hanced control and stumpy cost. The robot arm was designed with four degrees of freedom and talented to accomplish accurately simple tasks, such as light material handling, which will be integrated into a mobile platform that serves as an assistant for industrial workforce. The robot arm is equipped with several servo motors which do links between arms and perform arm movements. The servo motors include encoder so that no controller was implemented. To control the robot we used Labview, which performs inverse kinematic calculations and communicates the proper angles serially to a microcontroller that drives the servo motors with the capability of modifying position, speed and acceleration. Testing and validation of the robot arm was carried out and results shows that it work properly. Keywords: Robot Arm, Low-Cost, Design, Validation, Four Degrees of Freedom, Servo Motors, Arduino Robot Control, Labview Robot Control 1. Introduction The term robotics is practically defined as the study, design and use of robot systems for manufacturing 1. Robots are generally used to perform unsafe, hazardous, highly repetitive, and unpleasant tasks. They have many different functions such as material handling, assembly, arc welding, resistance welding, machine tool load and unload functions, painting, spraying, etc. There are mainly two different kinds of robots: a ser- vice robot and an industrial robotic. Service robot is a ro- bot that operates semi or fully autonomously to perform services useful to the well-being of humans and equipment, excluding manufacturing operations 2. Industrial robot, on the other hand, is officially defined by ISO as an auto- matically controlled and multipurpose manipulator pro- grammable in three or more axis 1. Industrial robots are designed to move material, parts, tools, or specialized de- vices through variable programmed motions to perform a variety of tasks. An industrial robot system includes not only industrial robots but also any devices and/or sensors required for the robot to perform its tasks as well as se- quencing or monitoring communication interfaces. In 2007 the world market grew by 3% with approxi- mately 114,000 new installed industrial robots. At the end of 2007 there were around one million industrial ro- bots in use, compared with an estimated 50,000 service robots for industrial use 3. Due to increase using of industrial robot arms, an evo- lution to that topic began trying to imitate human move- ments in a detail mode. For example a group of students in Korea made a design of innovations that robotic arm take account of dancing hand, weight lifting, Chinese cal- ligraphy writing and color classification 4. Another group of engineers at USA develop eight degrees of freedom robot arm. This robot is able to grasp many objects with a lot of shapes from a pen to a ball and simulating also the hand of human being 5. In space, the Space Shuttle Remote Manipulator System, known as SSRMS or Cana- darm, and its successor is example of multi degree of freedom robot arms that have been used to perform a va- riety of tasks such as inspections of the space shuttle using a specially deployed boom with cameras and sen- sors attached at the end effector and satellite deployment and retrieval manoeuvres from the cargo bay of the space shuttle 6. In Mexico, Scientists are on track to design and de- velop many robot arms, and the Mexican government A. ELFASAKHANY ET AL. 48 estimates that in Mexico there are about 11,000 robotic arms used in different industrial applications. However, the experts think that the apogee of the robot arms is not only of higher quality, but also accurately, repeatability, and stumpy cost. Most robots are set up for an operation by the teach- and-repeat technique. In this mode, a trained operator (pro- grammer) typically uses a portable control device (a teach pendant) to teach a robot its task manually. Robot speeds during these programming sessions are slow. The present work is part of a two-phase project, which requires a mobile robot to be able to transport the tools from the storage room to the industrial cell. In this phase in the project, which carried out at Monterrey University of Technology, Mexico, the main focus was to design, development and implementation of an industrial robotic arm with stumpy cost, accurate and superior control. This robot arm was designed with four degrees of freedom and talented to accomplish simple tasks, such as light mate- rial handling, which will be integrated into a mobile plat- form that serves as an assistant for industrial workforce. 2. Mechanical Design The mechanical design of the robot arm is based on a robot manipulator with similar functions to a human arm 6-8. The links of such a manipulator are connected by joints allowing rotational motion and the links of the ma- nipulator is considered to form a kinematic chain. The business end of the kinematic chain of the manipulator is called the end effector or end-of-arm-tooling and it is analogous to the human hand. Figure 1 shows the Free Body Diagram for mechanical design of the robotic arm. As shown, the end effector is not included in the design because a commercially available gripper is used. This is because that the end effector is one of the most complex Figure 1. Free body diagram of the robot arm. parts of the system and, in turn, it is much easier and economical to use a commercial one than build it. Figure 2 shows the work region of the robotic arm. This is the typical workspace of a robot arm with four degree of freedom (4 DOF). The mechanical design was limited to 4 DOF mainly because that such a design al- lows most of the necessary movements and keeps the costs and the complexity of the robot competitively. Ac- cordingly, rotational motion of the joints is restricted where rotation is done around two axis in the shoulder and around only one in the elbow and the wrist, see Figure 1. The robot arm joints are typically actuated by electri- cal motors. The servo motors were chosen, since they in- clude encoders which automatically provide feedback to the motors and adjust the position accordingly. However, the disadvantage of these motors is that rotation range is less than 180 span, which greatly decreases the region reached by the arm and the possible positions 9. The qualifications of servo motors were selected based on the maximum torque required by the structure and possible loads. In the current study, the material used for the struc- ture was acrylic. Figure 3 shows the force diagram used for load calcu- lations. The calculations were carried out only for the joints that have the largest loads, since the other joints would have the same motor, i.e. the motor can move the links without problems. The calculations considered the weight of the motors, about 50 grams, except for the weight of motor at joint B, since it is carried out by link BA. Fig-ure 4 shows the force diagram on link CB, which con-tains the joints (B and C) with the highest load (carry the links DC and ED) and the calculations are carried out as follows. Figure 2. Work region of the robotic arm. Copyright 2011 SciRes. MME 49A. ELFASAKHANY ET AL. Figure 3. Force diagram of robot arm. Figure 4. Force diagram of link CB. The values used for the torque calculations: Wd = 0.011 kg (weight of link DE) Wc = 0.030 kg (weight of link CD) Wb = 0.030 kg (weight of link CB) L = 1 kg (load) Cm = Dm = 0.050 kg (weight of motor) LBC = 0.14 m (length of link BC) LCD = 0.14 m (length of link CD) LDE = 0.05 m (length of link DE) Performing the sum of forces in the Y axis, using the loads as shown in Figure 4, and solving for CY and CB, see Equations (1)-(4). Similarly, performing the sum of moments around point C, Equation (5), and point B, Equa- tion (6), to obtain the torque in C and B, Equations (7) and (8), respectively. gydmcmYFLWDWCC0 (1) 21.141kg 9.8m s11.18 NYC (2) 0ydmcmBBFLWDWCWgC (3) 21.171kg 9.8m s11.4758 NBC (4) 220cCDDEcDCDCDDEmCDcW LLMWLL LLDLM (5) 2202DEBBCCDDEDBCCDCDmBCCDcBCBCmBCBBLML LLLWLLLDLLWLLCLWM (6) 1.968 Nm278.6oz incM (7) 3.554 Nm503.38oz inBM (8) The servo motor that was selected, based on the cal- culations, is the Hextronik HX12K, which has a torque of 280 oz/in. This motor was recommended because it is much cheaper than any other motor with same specifica- tions. Since we need more torque at joint B, see Equation (8), we used two motors at point B to comply with the torque requirements; however, one motor is enough for the other joints. Using two motors at joint B is much cheaper than using one big motor with 560 oz/in. Other relevant characteristics of the motors, which can be shown in Figure 5, are that they can turn 60 degrees in 130 mil-liseconds and they have a weight of 47.9 grams each. Once the initial dimensions for the robot arm and the motor were defined, the design were carried out using the SolidWorks platform; design should carefully take into account the thickness of the acrylic sheet and the way that the pieces would be attached to each other. The acrylic sheet used to make the robot is 1/8 thickness and Figure 5. Servo motor. Copyright 2011 SciRes. MME A. ELFASAKHANY ET AL. 50 that thin sheet was chosen because it easier for machining and less weight with a good resistance. During design, we faced some difficulties due to the way of joining thin acrylic parts strongly. It was needed tools to burn and join the acrylic parts and that werent avail- able and the team considered that a mechanical junction based on screws and nuts would be much strong than other alternatives, such as glue for example. In order to accom- plish this, a small feature was designed which allowed to fasten the bolts with the nuts without having to screw in the thin acrylic layer. The result of this process was the tridimensional design shown in Figure 6. By end of design, each part was printed in full scale in cardboard paper and then we verified all the dimensions and the interfaces of the assembly. In turn, we built the first prototype of the robot arm. Next, parts of the robot arm were machined from the acrylic sheet using a circu- lar saw and Dermal tools. The detailing on the parts was done in a professional workshop since the parts of robot arm were too small and it is not an easy for accomplish- ing such small and accurate cuts. During assembling the robot parts with the motors, few problems pop up. There were critical points that did not resist the fastening and, in turn, may break down; hence, reinforcements in these points were considered. The final result of the robot arm is shown in Figure 7. 3. Robot Arm Inverse Kinematics To validate the right positioning of the robotic arm, in- verse kinematics calculations are carried out. Such cal- culations are used to obtain the angle of each motor from Figure 6. Robot arm 3D model. Figure 7. Robot arm complete assembly. a position given by using the Cartesian coordinate sys- tem, as shown in Figure 8. Each motor will have a spe- cific function: the motor located in the A union positions the final element in the y axis, the motors B and C posi- tions the final element in the x and z axis. The problem was simplified by using the xz plane, as shown in Figure 9. In which the following known values were defined 9: LAB: the forearm length. LBC: the arm length. z: the position in the z axis. x: the position in the x axis. y: the position in the y axis. Using trigonometry relations, as shown in Figure 9, the motor angles 2 and 1 are obtained, as seen in Equa- tions (9) and (10). 2222180arcCos2LABLBCxzLABLBC2 (9) 222122arcTanarcCos2zLABLBCxxLABxz2z(10) 0arcTanyx (11) The motor B is going to use 1 and the motor C is go- ing to use 2. The angle for the motor A is calculated as Copyright 2011 SciRes. MME 51A. ELFASAKHANY ET AL. Figure 8. Coordinate system. Figure 9. xz Plane. seen in Equation (11). With these calculations, the angles of servomotors are obtained and in turn they take the ac- tion to move the whole structure to the specific position. 4. End-Effector Selection The end effector is probably one of the most important and most complex parts of the system. Wisely, it is much ea- sier and economical to use a commercial one than build it. The end effector varies mainly according to the appli- cation and the task that the robot arm accomplishes for; it can be pneumatic, electric or hydraulic. Since our robot arm is based in an electric system, we may choose electric ba- sis of end effector. Besides, the main application of our system is handling, accordingly, the recommended type of our end effector is a gripper, as shown in Figure 10. Please note that the end effector is controlled by a servo motor and, in turn, the total servo motors used for our robot arm will be 5 motors that move the structure. Figure 10. Gripper with servo. 5. Robot Arm Control The robot arms can be autonomous or controlled manually. In manual mode, a trained operator (programmer) typi- cally uses a portable control device (a teach pendant) to teach a robot to do its task manually. Robot speeds during these programming sessions are slow. In the current work we enclosed the both modes. The control for the presented robot arm consists basi- cally of three levels: a microcontroller, a driver, and a com- puter-based user interface. This system has unique char- acteristics that allow flexibility in programming and con- trolling method, which was implemented using inverse kinematics; besides it could also be implemented in a full manual mode. The electronic design of control is shown in Figure 11. The microcontroller used is an Atmega 368 which comes with a development/programming board named “Arduino”, as shown in Figure 12. The programming language is very similar to C but includes several library- ies that help in the control of the I/O ports, timers, and serial communication. This microcontroller was chosen because it has a low price, it is very easy to reprogram, the programming language is simple, and interrupts are available for this particular chip. The driver used is a six-channel Micro Maestro servo controller board. It supports three control methods: USB for direct connection to a computer, TTL serial for use with embedded systems, such as the Arduino microcon- troller, and internal scripting for self-contained and host controller-free applications. This controller, as shown in Figure 13, includes a 0.25 s resolution for position and built-in speed and acceleration control. Copyright 2011 SciRes. MME A. ELFASAKHANY ET AL. 52 Figure 11. Electronic scheme of control. Figure 12. Arduino microcontroller board. Figure 13. Servo controller driver. The user interface depends on the control method used, i.e., inverse kinematics or a full manual mode. In the fol- lowing, each interface is described: 5.1. Inverse Kinematics Control In this control method, the user inputs the coordinate sys- tem position where the gripper should be. As consequence, interface is generated with Labview through a visual user, as shown in Figure 14. The program automatically per- forms the inverse kinematics calculations to obtain the angles that each motor should have and then sends a command either to the microcontroller or directly to the driver that will move the robot to the specified position. Communication is performed with the RS-232 protocol. In the following, you may see the Labview user interface inputs and output. The Labview user interface inputs are: x axis position. y axis position. z axis position. Gripper opening. Gripper attack angle. Serial port. The Labview user interface outputs are: Motor A angle. Motor B1 angle. Motor B2 angle. Motor C angle. Attack angle. Gripper angle. Such output variables are treated and sent by an appro- priate way, so that information can be interpreted in a correct manner. The outputs are sent via the serial port which is communicated with the controller. When the but- ton “Move” is clicked, a process will take place, as shown in Figure 15. With this action, the robotic arm will change its position according to the input values. In addition, it has a standby button that stops the communication controller. Figure 14. Labview user interface. Copyright 2011 SciRes. MME 53A. ELFASAKHANY ET AL. Figure 15. Program process. The main advantages of this approach are that it uses an efficient way of moving and offers further capabilities that could be implemented, such as position and sequence learning. A disadvantage, on the other hand, is that the possible positions that have valid angles after the inverse kinematics calculations are very limited because the servo motors have a restraint of 180. 5.2. Manual Control This type of control is an extra option for our system that useful in specific positions. In case of mandatory posi- tions that the inverse kinematics mode cannot calculate their valid angles, we may use the manual control instead. Basically, manual control consists of a series of analog inputs, such as potentiometers, that are connected with the microcontroller which will interpret the values and send a command to the servo driver. In order to imple- ment this, a control board, as shown in Figure 16, should be built to work as an interface with the user. Possible implementation includes a teaching feature where the mi- crocontroller stores positions in memory and by a keypad or a series of switches we may recall these positions. 6. Testing and Validation Several tests were carried out to validate the robot arm and its components. The testes covered both the particular ele- ments and the overall system, as shown in Figure 17. For the microcontroller, the tests are occurred by sending different commands by the software to the microcontrol- ler and check changes on the output which was connected to a servo motor that turned on or off depending on the command. The servo motors were tested afterwards by sending different direct pulses to each servomotor and verifying the response of moving to the right position. We used a mark to know where the initial position was and the final Figure 16. Potentiometer board. Figure 17. Robot arm tests. position of the motors is determined by sending a signal with the microcontroller and, in turn, it is interpreted by the servo and compared to the signal provided by the encoder, resulting in the rotation to the desired position. During this test, the servo motor was inconsistence with the robot arm system because of an incorrect polarization. The servo motor driver was also tested using the Lab- view software to send commands to the microcontroller which sent the specific commands to the driver which had one motor connected to change the position accord- ing to the commend. It is important to notice that at the beginning of the project a different servo motor driver was selected but several problems related to the commu- nication between them and the microcontroller were pre- sent. So we choose a driver that allows the data to be sent directly from the computer to it with only a USB wire, so the microcontroller would only be used in case of the implementation of manual control. Other tests were performed to verify the functionality of the whole system, as shown in Figure 18. Those tests Copyright 2011 SciRes. MME A. ELFASAKHANY