罩圈的落料拉深沖孔翻邊復(fù)合模具設(shè)計【優(yōu)秀課程畢業(yè)設(shè)計含12張CAD圖紙+帶外文翻譯+35頁加正文1.24萬字】-cymj08
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cankao3d.stp
gongjian.stp
gongjian3D.stp
上模座.dwg
上模板.dwg
下墊板.dwg
下模座.dwg
沖孔凸模.dwg
凸凹模.dwg
凸凹模固定板.dwg
外文.pdf
外文翻譯.docx
總裝圖.dwg
拉深凸模.dwg
文件清單.txt
罩圈落料、拉深、沖孔、翻邊、復(fù)合模具設(shè)計說明書正文.doc
翻孔凸凹模.dwg
翻孔凸凹模固定板.dwg
落料凹模.dwg
調(diào)研報告.docx
零件圖總匯1.dwg
零件圖總匯2.dwg
摘 要
沖壓模具成型技術(shù)是屬于少切削或無切削的加工方法,沖壓成型的生產(chǎn)效率比較高,沖壓件的質(zhì)量好,其產(chǎn)品的一致性好、應(yīng)用范圍廣泛等特點已經(jīng)得到了越來越多的企業(yè)的認可。沖壓工藝廣泛應(yīng)用于汽車、電器、儀器儀表、航天航空以及各種民用輕工業(yè)的行業(yè),是如今工業(yè)上生產(chǎn)的重要工藝方法和研究方向。
本套模具設(shè)計的是我們?nèi)粘I钪休^為常見的罩圈,涉及的工藝方法都是沖壓模具中應(yīng)用比較廣泛的工序,其包括落料、拉深、沖孔、翻邊等工序。我所設(shè)計的模具是采用復(fù)合模在一次成型過程中完成落料、拉深、沖孔、翻邊這四個過程,在設(shè)計的過程中我首選分析了沖壓件的工藝性能,再選擇工藝方案,接下來進行一系列的有關(guān)工藝參數(shù)計算,再選擇合適的沖壓設(shè)備,再對模具的總體結(jié)構(gòu)進行設(shè)計,最后完成整套模具設(shè)計。
通過這一次的畢業(yè)設(shè)計,讓我對所學的沖壓模具課程有了進一步的了解,也掌握了很多的沖壓模具設(shè)計上的技術(shù),比如查閱資料設(shè)計和計算、采用輔助軟件PRO/E三維建模和CAD制圖,很好的完成了一次理論結(jié)合實際的綜合知識應(yīng)用,對我以后的工作有了很大的提升。
關(guān)鍵字:沖壓模、模具設(shè)計、復(fù)合模、罩圈。
ABSTRACT
Stamping die molding technology is a small cutting or no cutting of the processing methods, stamping production efficiency is relatively high, stamping parts of good quality, and its products consistent, wide range of applications and other characteristics have been more and more enterprises The approval. Stamping process is widely used in automobiles, electrical appliances, instrumentation, aerospace and a variety of civilian light industry industry, is now an important industrial production methods and research direction.
This set of mold design is our daily life more common hood, involving the process are stamping die application in a wide range of processes, including blanking, drawing, punching, flanging and other processes. I designed the mold is the use of composite mold in a molding process to complete the blanking, drawing, punching, flanging these four processes, in the design process I preferred to analyze the stamping parts of the process performance, and then select the process , Followed by a series of calculation of the process parameters, and then select the appropriate stamping equipment, and then the overall structure of the mold design, and finally complete the entire mold design.
Through this graduation design, let me learn the stamping die course has a better understanding, but also mastered a lot of stamping die design technology, such as access to information design and calculation, the use of auxiliary software PRO / E three-dimensional modeling And CAD mapping, a good completion of a theory combined with the actual application of the comprehensive knowledge of my future work has been greatly improved.
Keywords: stamping die, mold design, composite mold, hood ring.
目 錄
第一章 引言 1
1.1.冷沖壓術(shù)的狀況 1
1.2沖壓模具技術(shù)發(fā)展 2
第二章 沖壓件的工藝分析 4
2.1沖壓件的結(jié)構(gòu)工藝性 4
2.1.1.沖壓件的形狀 4
2.1.2沖壓件的尺寸精度 5
第三章 制件沖壓方案的確定 6
3.1沖壓工序的組合 6
3.2沖壓工序的安排 6
第四章 制件排樣圖的設(shè)計及材料利用率的計算 7
4.1展開尺寸的計算 7
4.2制件排樣圖的設(shè)計 11
4.2.1搭邊與料寬 12
4.2.2送料步距和條料寬度的確定 12
4.3材料利用率的計算 13
第五章 確定總沖壓力和選用壓力機及計算壓力中心 14
5.1落料,沖孔力計算 14
5.1.1落料力計算 14
5.1.2沖孔力計算 14
5.2拉深力計算 14
5.3翻孔力的計算 15
5.4卸料力、推件力及頂件力的計算 15
5.5壓力中心的計算 15
5.6壓力機的選用 16
第六章 凸、凹模刃口尺寸計算 17
6.1落料、沖孔凸、凹模刃口尺寸 17
6.1.1設(shè)計原則 17
6.1.2凸模和凹模具配合加工 18
6.2拉深模 19
6.3翻孔模尺寸計算方法 20
第七章 模具整體結(jié)構(gòu)形式設(shè)計 21
7.1凹模周界 21
第八章 模具的零件結(jié)構(gòu)設(shè)計 23
8.1落料凹模的設(shè)計 23
8.2沖孔凸模的設(shè)計 23
8.3拉深凸模的設(shè)計 24
8.4沖翻孔凸凹模的設(shè)計 25
8.5凸凹模的設(shè)計 25
8.6頂料快的設(shè)計 26
結(jié)束語 28
致 謝 29
參考文獻 30
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